Required tools and materials:
* Transmission repair tool kit
* New torque converter clutch
* O-ring for coupling
* Solvent for degreasing
* New transmission fluid
* Transmission oil filter
Procedure:
1. Remove the transmission:
* Disconnect the battery.
* Drain the transmission fluid.
* Disconnect the shift cable and wiring from the transmission.
* Remove the bolts securing the transmission to the engine and mounts.
* Carefully remove the transmission and set it aside.
2. Disassemble the torque converter:
*Locate the bolts that hold the two halves of the torque converter together.
* Unscrew the bolts and carefully remove both halves.
3. Remove the old coupling:
* The torque converter clutch is located on the front side of the torque converter housing.
* Remove the clamps or bolts holding the coupling in place.
* Carefully remove the coupling.
4. Clean the mounting surfaces:
* Clean the seating surfaces on the torque converter housing and new clutch of old sealant and dirt using a degreasing solvent.
5. Install a new coupling:
* Apply a thin layer of transmission fluid or sealant to the torque converter housing seating surface.
* Place the new coupling in place and secure it with clamps or bolts.
* Make sure the coupling is installed in the correct position.
6. Assemble the torque converter:
* Align both halves of the torque converter and install the bolts.
* Tighten the bolts alternately to the specified torque.
7. Install the torque converter:
* Install the torque converter onto the transmission input shaft and secure it with bolts.
* Tighten the bolts to the specified torque.
8. Install the transmission:
* Carefully lift the transmission into place and secure it with the bolts.
* Tighten the bolts to the specified torque.
* Connect the shift cable and wiring to the transmission.
9. Fill with transmission fluid:
* Fill in transmission fluid through the dipstick or filler neck.
* Bring the fluid level to the “Full” mark on the dipstick.
* Start the engine and let it idle for a few minutes.
* Check the fluid level and add if necessary.
10. Replace the transmission oil filter:
* Locate and unscrew the transmission oil filter cap.
*Remove the old filter and install a new one.
* Tighten the filter cap to the specified torque.
11. Check operation:
* Check the operation of the transmission by changing gears.
* Make sure there are no leaks or abnormal noise.