Preparation
* Make sure the vehicle is compatible with manual transmission.
* Purchase the required manual transmission, clutch pedal, clutch master and slave cylinders, flywheel and installation parts.
* Prepare tools such as a lift, wrenches, screwdrivers and a jack.
Steps
1. Removing the automatic transmission
* Disconnect the battery.
* Raise the car and secure it on the lift.
* Drain the oil from the automatic transmission.
* Disconnect all electrical connectors, cables and vacuum hoses.
* Remove the driveshaft.
* Unscrew the bolts and nuts securing the automatic transmission to the engine and frame.
* Remove the automatic transmission from the car.
2. Installation of a manual transmission
* Install the flywheel on the crankshaft.
* Install the clutch onto the flywheel.
* Install the manual transmission on the engine and frame.
* Tighten the bolts and nuts securing the transmission.
3. Installing the clutch pedal
* Install the clutch pedal according to the included instructions.
* Connect the clutch master and slave cylinders to the pedal and gearbox.
4. Installation of the cardan shaft
* Install the driveshaft to the gearbox.
* Tighten the mounting bolts.
5. Filling liquids
* Fill the manual transmission with oil.
* Fill the clutch system with hydraulic fluid.
6. Electrical installation
* Connect all electrical connectors and wires.
7. Testing
* Lower the car to the ground and turn on the engine.
* Make sure the transmission shifts smoothly and without grinding.
* Check clutch operation.
Adviсe
*Use the services of a qualified mechanic if you do not have the necessary skills.
* Plan ahead for this project as it may take several days to complete.
* Make sure all bolts and nuts are tightened to specifications.
* Check and adjust the gearbox oil level after break-in.
* It is recommended to replace the clutch master and slave cylinders during installation.