Required tools and materials:
*Manual Transmission Kit
* Clutch
* Flywheel
* Input shaft pin
* Set of bolts and nuts
* Transmission sealant
*Transmission fluid
* Jack and jack stands
* Set of wrenches and screwdrivers
* Special tools for transmission (eg clutch puller)
Installation steps:
1. Prepare the car
* Place the car on a flat surface.
* Jack up the front of the car and install secure stands.
* Remove the negative terminal from the battery.
2. Remove the automatic transmission
* Disconnect all electrical connectors, hoses and cables from the transmission.
* Unscrew the bolts securing the gearbox to the engine and body.
* Carefully remove the transmission from the vehicle.
3. Install flywheel and clutch
* Install a new flywheel on the crankshaft.
* Install the clutch kit and secure it to the flywheel.
* Install the input shaft pin to the center of the flywheel.
4. Install manual transmission
* Lubricate the transmission input shaft splines and input shaft pin.
* Lift the gearbox and carefully push it into place.
* Tighten the transmission mounting bolts.
5. Install the transmission
* Install the driveshaft onto the gearbox and tighten the mounting bolts.
* Connect all electrical connectors, hoses and cables to the transmission.
* Check the transmission fluid level and add if necessary.
6. Check the operation of the gearbox
* Connect the negative terminal of the battery.
* Start the engine and change gears to make sure everything is working properly.
Adviсe:
*When tightening bolts, use the appropriate torque specifications.
*Using a lift can make the installation process much easier.
*If you are unsure of your mechanical skills, consult a professional mechanic.
*Before installing the gearbox, check it for damage or wear.
* When installing, use sealant to prevent oil leakage.