Automatic transfer case repair
Required tools and materials:
* Transmission repair tool kit
* Transfer case oil
* Transfer case pan gasket
* Transfer case filter (if necessary)
Procedure:
1. Preparatory work:
* Disconnect the battery.
* Drain the oil from the transfer case.
* Remove the driveshaft.
2. Dismantling the transfer case:
* Remove the bolts securing the transfer case to the transmission and chassis.
* Carefully remove the transfer case.
3. Disassembling the transfer case:
* Unscrew the bolts securing the transfer case pan.
* Remove the pan and gasket.
* Remove shafts, gears and other parts.
4. Inspection and troubleshooting:
* Carefully inspect all parts for wear, damage or defects.
* Replace worn or faulty components as necessary.
5. Transfer case assembly:
* Reassemble the transfer case in reverse order.
* Install a new pan gasket.
* Tighten the pallet mounting bolts.
6. Installation of transfer case:
* Carefully reinstall the transfer case.
* Tighten the mounting bolts.
* Install the driveshaft.
7. Oil filling:
* Fill the transfer case with new oil to the required level.
8. Testing:
* Connect the battery.
* Check the operation of the transfer case in all modes.
* Repair any leaks or malfunctions.
Adviсe:
* Before starting any repairs, please read your vehicle’s repair manual.
* Use high-quality spare parts and consumables.
* Be careful and careful when performing work.
*If you are not experienced in transmission repair, take it to a qualified mechanic.